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BBP 315 Ultra High Precision LVDT Gaging Probes

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BBP 315 Ultra High Precision LVDT Gaging Probes
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Description

The Macro Sensors BBP LVDT family of 8 mm diameter pencil probe -type gaging probes offers ultra-precise measurement of dimensions in a wide variety of Q.C., SPC, and industrial metrology applications. They utilize a linear ball bearing assembly precisely fitted to a hardened-and-ground, non-rotating probe shaft to minimize radial play and the effects of side loading. This results in the probes' exceptional repeatability of 0.000006 inch (0.15 µm).

One end of the probe shaft is coupled to the core of a friction-free LVDT sensor, which produces an output voltage that is very linearly proportional to the probe shaft position. The use of an LVDT for probe shaft displacement sensing eliminates any additional transducer errors due to friction, stiction, or mechanical hysteresis. The output from the LVDT can be connected to any standard LVDT signal conditioner and then passed to a gaging column display, digital readout, or computer based data acquisition system.

The other end of the shaft is internally threaded to accept an interchangeable tungsten carbide contact tip for wear resistance and reliability. For normal applications, the probe shaft is fully extended by a spring exerting a force of about 2.5 ounces (70 grams) at the probe's mechanical zero position. The entire bearing, shaft, and LVDT assembly are enclosed in a stainless steel tubular housing.

The front of a BBP Series gaging probe is attached to a rubber bellows that also covers the probe shaft, thereby preventing contaminants from entering the bearing. The rear end of the probe features a flexible coiled strain relief for the polyurethane-jacketed cable that connects the LVDT's output to the signal conditioner. Each probe is supplied with a replaceable end piece that converts the axial cable exit to a radial cable exit to minimize overall installed length in space-critical applications. Probe sealing meets the requirements of IEC IP-65.

For setting up a probe in a fixture, the BBP LVDT gaging probes’ mechanical design permits the user to make fine adjustments to the probe shaft’s contact position with a small spanner wrench that is supplied. A positive stop prevents mechanical damage to the probe from repeated overstroking.

Features

Ultra-precision linear ball bearing assembly gives 0.000006 inch (0.15 µm) repeatability

Industry-standard sizes and ranges

Exceptionally long life - 2 x 10^8 cycles

NlST-traceable calibration

Applications

Point-of-production Q.C.

Automated data collection for SPC

On-line inspection of parts

Manufacturing process control

GENERAL SPECIFICATIONS

Excitation Voltage
3.0 Vrms (nominal)
Excitation Frequency
5.0 kHz
Output Load
100,000 Ohms Min.
Operating Temperature
15°F to 175°F
Operating Temperature
-10°C to 80°C
Non-Linearity
<0.5% of Reading
Repeatability
0.000006 inches or better
Repeatability
0.15 µm or better
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UNIT SPECIFICATIONS

PARAMETER
UNIT OF MEASURE
BBP 315-040
BBP 315-100
BBP 315-200
Range
Inches
±0.040
±0.100
 ±0.200
Range
Millimeter
±1.0
±2.5
 ±5.0
Sensitivity
mV/V/.001 Inch
5.3
3.8
 2.7
Sensitivity
mV/V/Millimeter
210
150
 105
Pretravel
Inches
0.006
 0.006
 0.006
Pretravel
Millimeter
0.15
0.15
 0.15
Overtravel
Inches
0.014
0.033
0.033
Overtravel
Millimeter
0.35
0.85
0.85
Dimension "A"
Inches
1.89
2.68
3.58
Dimension "A"
Millimeter
48.0
68.0
91.0
Dimension "B"
(fully extended)
Inches
0.56
0.69
1.01
Dimension "B" (fully extended)
Millimeter
14.15
17.65
25.65

 

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Mechanical Drawing & Wiring Diagrams

BBP 315 Ultra High Precision LVDT Gaging Probes - Mechanical Drawing and Wiring Diagram

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Gaging Probes' Compatibility with LVDT Signal Conditioners

The following LVDT Signal Conditioners are compatible with the BBP 315:

Model
Power Input
Output
10-30 V DC (24 V DC nominal, 100 mA max.) (10 V DC nominal, 160 mA max.)
3.0 Vrms (nominal) for primary impedance greater than or equal to 200 Ohms
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Options for Gaging Probes

BBP 315 Series LVDT gaging probes have an 8 mm diameter housing. Standard ranges normally in stock are shown in the specification table. On special order, BBP probes are available in shorter ranges of ±0.010 inches and ±0.020 inches, or in standard ranges configured for air-extend, spring retract operation in automatic gaging systems. Consult the factory for details on these units and other custom variations.

Macro Sensors uses gaging-industry-standard color coding and LVDT connections for the BBP cables, which are 6.5 feet (2 m) long and supplied with stripped-and-tinned ends. On special order and at extra cost, they can be supplied with one of several popular connectors wired to the cable end and with "standardized" sensitivities. Consult the factory for pricing and connector availability.

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Ordering Information

• Specify BBP 315-(range) for standard units as shown in the table.

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